China ERW Pipe Mill Manufacturers Suppliers Factory - ERW Pipe Mill for Sale

XFX:Your Professional ERW Pipe Mill manufacturer!

Founded since 2006, XFX Tube Mill Machinery Co., Ltd. has become the most professional and experienced ERW pipe mil manufacturers in China. Our products include steel tube mills, ERW pipe mills, steel pipe making machines, MS pipe making machines, steel pipe manufacturing machines, tube mill rolls, etc.

Why Choose Us

Rich Experience
With more than 30 years of designing and manufacturing experience, XFX can provide customers with high-quality steel pipe-making machines, advanced technical solutions, and high-quality services.

Professional Sales Team
We have a professional sales team to support our customers with suitable pipe mill machine model selection, workshop designing, raw material(strip coil) supplier contracting, and contract signing.

Global Sales Network
Our products are sold to the domestic market and exported to overseas markets mainly in Thailand, Philippines, Cambodia, Vietnam, Russia, India, Sri Lanka, South Korea, Indonesia, Laos, Turkey, Morocco, Pakistan, Egypt, Angola, Benin, USA, etc.

Advanced Equipment
Our company uses machines, tools and instruments (including CNC lathes, horizontal milling machines, vertical milling machines, gantry milling machines, CNC drilling machines, CNC plasma cutting machines, low-speed wire cutting machines, surface grinders, and cylindrical grinders) with advanced technology and functional design to perform highly specific tasks with higher precision, efficiency and reliability.

Advantages of ERW pipe mill

Cost-effective

ERW pipe mills are less expensive to install and operate than other pipe manufacturing processes such as seamless and welded pipes. This makes ERW pipes a more affordable option for a wide range of applications.

High production efficiency

ERW pipe mills can produce pipes at high speeds, which means higher production efficiency and faster turnaround times.

Versatility

ERW pipe mills can produce pipes in a wide range of diameters and thicknesses, making them suitable for various applications across different industries.

4consistency

ERW pipes produced by ERW pipe mills are highly consistent in terms of wall thickness, diameter, and straightness.

Durability

ERW pipes are known for their high durability and resistance to corrosion,which makes them ideal for use in harsh environments and applications.

Eco-friendly

ERW pipe mills produce less waste compared to other pipe manufacturing processes, making them more environmentally friendly.

Easy to maintain

ERW pipe mills require minimal maintenance, which helps to reduce downtime and increase productivity.

Key Components of an ERW Pipe Mill

Uncoiler

The uncoiler is responsible for unwinding and feeding the steel coil into the mill.

Forming Section

This section includes rollers and stands designed to shape the steel into a cylindrical form.

Welding Section

The high-frequency welding unit, often using induction or solid-state welding, fuses the edges of the pipe together.

Sizing Section

Sizing rolls help achieve the desired dimensions and thickness of the pipe.

Cut-off Unit

This unit cuts the pipe to the desired length, and, if necessary, adds beveled or threaded ends.

Hydrostatic Tester

A hydrostatic tester checks the integrity of the weld and overall pipe quality by subjecting the pipe to high-pressure water.

End-Finishing Equipment

Depending on the intended use, the pipe ends may be threaded, beveled, or otherwise finished.

Quality Control Systems

Various quality control measures are integrated throughout the process to ensure the final product meets industry standards.

Types of ERW Pipe Mill

Single seam mills

These mills are designed to produce pipes with a single longitudinal seam. They are the simplest and most cost-effective type of ERW pipe mill.

Double seam mills

These mills are designed to produce pipes with two longitudinal seams, which increases the strength and durability of the pipe. Double-seam mills are more complex and more expensive than single-seam mills.

High-frequency induction (HF) mills

These mills use high frequency electric current to heat the edges of the strip before welding. HFl mills are able to produce high quality pipes with precise dimensions and consistent weld quality.

Cold saw mills

These mills use a cold saw to cut the pipe to the desired length after welding. Cold saw mills are best suited for producing pipes with thicker walls.

Longitudinally welded mills

These mills are designed to produce pipes with a spiral seam along the length of the pipe. Longitudinally welded mills are best suited for producing pipes with a large diameter.

Spiral welded mills

These mills are designed to produce pipes with a spiral seam thatruns around the circumference of the pipe. Spiral welded mills are best suited for producing pipes with a smaller diameter.

Machine List

Machine Model	Tube OD (mm)	Tube OD (inch)	Thickness (mm)	Square tube size (mm)	Thickness (mm)	Shaft DIA H/V (mm)	Main motor (KW)	HF welder (KW)	Speed (m/min)
FX16	Φ8-25	¼"-1"	0.2-1.0	7x7-20x20	0.2-0.8	40/20	22	100	30-120
FX16P	Φ8-32	¼"-1¼"	0.3-1.0	7x7-25x25	0.3-0.8	40/20	30	100	30-120
FX25	Φ8-32	¼"-1¼"	0.3-1.2	7x7-25x25	0.3-1.0	40/25	37	100	30-120
FX25P	Φ10-38	⅜"-1½"	0.4-1.2	8x8-30x30	0.4-1.0	40/25	45	100	30-120
FX28	Φ10-38	⅜"-1½"	0.4-1.8	8x8-30x30	0.4-1.5	45/30	55	100	30-110
FX28P	Φ12-50	½ "-2"	0.5-1.8	10x10-40x40	0.5-1.5	45/30	75	100	30-110
FX32	Φ12-50	½ "-2"	0.5-2.2	10x10-40x40	0.5-1.8	50/35	90	150	30-110
FX32P	Φ16-63	⅝"-2½"	0.6-2.2	12x12-50x50	0.6-1.8	50/35	110	150	30-110
FX45	Φ16-63	⅝"-2½"	0.6-2.5	12x12-50x50	0.6-2.0	55/35	110	150	30-100
FX45P	Φ19-76	¾"-3"	0.7-2.5	15x15-60x60	0.7-2.0	55/35	132	150	30-100
FX50	Φ19-76	¾"-3"	0.7-3.0	15x15-60x60	0.7-2.2	60/40	132	200	30-90
FX50P	Φ25-89	1"-3½"	0.8-3.0	20x20-70x70	0.8-2.0	60/40	160	200	30-90
FX60	Φ25-89	1"-3½"	0.8-3.5	20x20-70x70	0.8-2.5	65/45	160	200	30-80
FX60P	Φ32-102	1¼"-4"	0.9-3.3	25x25-80x80	0.9-2.3	65/45	185	250	30-80
FX76	Φ32-102	1¼"-4"	1.0-4.0	25x25-80x80	1.0-3.0	70/50	200	250	30-70
FX76P	Φ38-114	1½"-4½"	1.2-4.0	30x30-90x90	1.2-3.0	75/50	220/110x2	300	30-70
FX89	Φ38-114	1½"-4½"	1.5-4.5	30x30-90x90	1.5-3.5	80/55	250/132x2	300	20-60
FX89P	Φ50-127	2"-5"	1.8-4.5	40x40-100x100	1.8-3.5	85/55	132x2	400	20-60
FX114	Φ63-140	2½"-5½"	2.0-5.0	50x50-110x110	2.0-4.0	90/60	160x2	400	15-50
FX114P	Φ76-165	3"-6½"	2.0-5.0	60x60-130x130	2.0-4.0	100/60	160x2	400	15-50

Applications of ERW Pipe Mills:

●Construction: ERW pipes are commonly used in construction for structural support, scaffolding, and fencing due to their strength, durability, and cost-effectiveness.

●Automotive: ERW pipes find extensive applications in automotive manufacturing for components such as exhaust systems, roll cages, and chassis frames, where precision and reliability are crucial.

●Oil and Gas: ERW pipes are utilized in the oil and gas industry for pipelines, drilling equipment, and downhole tools, owing to their resistance to corrosion and high-pressure capabilities.

●Furniture: ERW pipes are preferred in furniture manufacturing for their aesthetic appeal, smooth surface finish, and ability to be easily bent and welded into various shapes.

●Agriculture: In the production of irrigation systems and farm machinery.

Safety Precautions When Operating an ERW Pipe Mill

Operating an ERW pipe mill involves the use of heavy machinery and high voltage electrical systems, so it is vital to take proper safety precautions. Some of the key safety measures that should be taken when operating an ERW pipe mill include:

01/

Provide all workers with appropriate personal protective equipment (PPE), including hard hats, safety glasses, hearing protection, and steel-toed boots.

02/

Ensure that all workers are properly trained and qualified to operate the equipment and understand the potential hazards associated with the process.

03/

Post clearly visible warning signs around the machinery to alert workers to potential hazards.

04/

Implement a lockout/tagout procedure to prevent accidental start-up of the machine during maintenance or repair work.

05/

Regularly inspect the machine and all electrical components to ensure they are in good condition and operating properly.

06/

Install guards and other safety devices to prevent accidental contact with moving parts or electrical components.

07/

Ensure that the machine is properly grounded to prevent electric shock.

08/

Provide adequate lighting and ventilation in the work area to prevent accidents and reduce the risk of exposure to fumes or dust.

09/

Keep work areas clean and free of debris, clutter, and other potential hazards.

10/

Review and update safety procedures and protocols regularly to ensure they are effective and up to date.

Packaging & Shipping

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FAQ

Q: How long does your delivery time take?

A: In general, our delivery time is within 7-25 days, and may be delayed if the demand isextremely large or special circumstances occur.

Q: Does the product have quality inspection before loading?

A: Of course, all our products are strictly tested for quality before packaging, and unqualified products will be destroyed.

Q: What is the payment terms?

A: Normally we will get 30% as deposit, and balance 70% should be paid before loading containers. By the way, we can accept T/T, L/C and other payment methods.

Q: How we get from the machine for after service?

A: We will supply technical support for installation , operation and maintain etc ,Also we can arrange the technical engineer to your company.

Q: What is the raw material required for ERW steel pipe mill?

A: Seamless Steel Pipe is made from a solid round steel ‘billet’ which is heated and pushed or pulled over a form until the steel is shaped into a hollow tube. The most common raw material for ERW pipe manufacturing is carbon steel. Known for its economical value, availability, and balanced strength and ductility, carbon steel pipes are versatile.

Q: Is an ERW pipe mill suitable for small businesses?

A: Yes, an ERW (Electric Resistance Welded) pipe mill can be suitable for small businesses in certain situations. ERW pipe mills are capable of producing pipes in various sizes and lengths. If your small business requires a regular and consistent supply of pipes in moderate volumes, an ERW pipe mill can be suitable. Implementing an ERW pipe mill involves a significant investment, including the cost of the machine, installation, setup, and personnel training. Small businesses need to carefully evaluate their financial resources and projections to determine if the initial investment and ongoing expenses make economic sense for their operations.

Q: What is the lifespan of an ERW pipe mill?

A: The lifespan of an ERW (Electric Resistance Welded) pipe machine can vary depending on several factors, including the quality of the machine, the level of maintenance and care it receives, the intensity of its usage, and technological advancements. A well-maintained and properly operated ERW pipe machine can typically have a lifespan ranging from 15 to 30 years or even longer. However, this estimate is only a general guideline, and the actual lifespan can differ based on specific circumstances.

Q: Can an ERW pipe mill operate continuously?

A: ERW(Electric Resistance Weld) Tube Mill is to work through slited coil is uncoiled and feed into forming section passing through the equipment of entry section. Entry section enables tube mill to run continuously by using strip joining and accumulator. ERW pipe mills can operate continuously for extended periods, but routine maintenance and inspection are essential to prevent breakdowns and ensure consistent quality.

Q: How long does it take to set up an ERW pipe mill?

A: The time required to set up an ERW (Electric Resistance Welded) pipe mill can vary depending on several factors, including the complexity and size of the mill, the level of customization, the availability of resources, and the experience of the installation team. A rough estimation for setting up a standard-sized ERW pipe mill, assuming all necessary resources and equipment are readily available, can range from several weeks to a few months.

Q: Can an ERW pipe mill be customized to meet specific requirements?

A: Yes, an ERW (Electric Resistance Welded) pipe mill can be customized to meet specific requirements. Manufacturers often offer customization options for their ERW pipe mills to cater to the unique needs of different industries and customers. Here are a few ways an ERW pipe mill can be customized: 1. Pipe Size and Shape: The mill can be adjusted and equipped with different sets of tooling and rolls to produce pipes of various sizes and shapes. Whether round, square, rectangular, or custom profiles, the machine can be tailored to meet specific dimensional requirements. 2. Material Compatibility: ERW pipe mills can be customized to work with different types of materials, such as carbon steel, stainless steel, or specific alloy grades. The machine specifications, welder power, and heat treatment options can be optimized accordingly. 3. Production Capacity: The production capacity of an ERW pipe mill can be customized based on the desired output. Manufacturers can provide options for higher-speed machines or additional features to maximize productivity and efficiency. 4. Automation and Control: The level of automation and control systems can be customized to suit specific production requirements. Advanced control features, data monitoring, and integration with other equipment can be tailored to enhance efficiency, quality control, and overall performance.

As one of the leading erw pipe mill manufacturers and suppliers in China, we warmly welcome you to buy high-grade erw pipe mill for sale here from our factory. All our products are with high quality and competitive price.